VBM - VTL Remanufacturing

The Daniluk Corporation is the leading rebuilder of VBM machine tools and VTL machine tools in the United States. Our in-house engineering, machining, way grinding and highly trained VBM machine rebuilding and VTL machine rebuilding technicians offer the best rebuild program available. Daniluk has an extensive experience in medium to large VBM and VTL machine tool rebuilding. One or our specialities is to convert manual machines to full CNC including upgrading the drive system to the latest technology in precision ball screws and servo systems. All remanufacturing processes are controlled in-house at our Oklahoma City facility. Our processes include full re-engineering of the machine tool, by investigating historical problems a machine has had we make engineering upgrades to eliminate these and improve the machine functionality and accuracy. Major focuses include safety, maintainability, ergonomics, energy conservation, increase machine accuracy and dependability. With improved speeds, feeds and machine accuracy and repeatabilty the productivity on equipment increases significantly.

A typical VBM - VTL remanufacture includes:

Complete disassembly
Sand blast and painting
Precision grinding of ways
Complete rebuild of headstock including replacement of all bearings
Complete re-build of tool changers including all new bearings
Complete rebuild of all axis drive systems including replacement of ball screws and bearings
Redesign of the ballscrews and drives (new ballscrew bearings and seals)
Installation of Turcite® wear material on all moving surfaces
New way wipers
New Fanuc CNC control, axis drives and spindle drive
Complete new electrical system
Complete new hydraulic system
Complete new way lube system
New chip conveyer
Part cut run-off test at Daniluk and customer
Installation assistance
Operator / maintenance training
Full documentation including hard copy and electronic of mechanical / electrical / hydraulic
1 year full coverage warranty on all mechanical and a 2 year full coverage warranty on control